In the demanding world of brick and block manufacturing, the humble pallet is an unsung hero. It’s also often a major point of failure. Traditional pallets made of wood or inferior materials can warp, crack, degrade, or absorb water, leading to production downtime, product damage, and constant replacement costs. This is where PAC® Pallets are changing the game, offering a revolutionary alternative designed for durability, efficiency, and long-term value.
But what exactly are they, and how do they make such a difference?
What Are PAC® Pallets?
PAC® Pallets are not your average plastic pallets. “PAC” stands for Plastic Aluminum Composite, a specialized material developed by Rajratan Industries Private Limited. As India’s largest manufacturer of these composite pallets , Rajratan Industries manufactures and supplies its PAC® Brick Pallet range all over India, with a network spanning 24 states and over 200 cities. It is also important to note that PAC® is a registered trademark of Rajratan Industries Private Limited.
With over 25 years of experience , the company has engineered a composite board made from a precise mix of industrial-grade plastics (like PP, LDPE, and HDPE), Aluminium Oxide, and reinforcing Fibres or XLP metals.
Unlike mass-produced options, each PAC® Pallet is individually molded according to the customer’s specific machine type and requirements. This custom-engineering ensures a perfect fit and optimal weight-holding capacity, setting the stage for a longer and more reliable service life.
How PAC® Pallets Solve the Biggest Manufacturing Challenges
The true revolution lies in how these composite pallets directly solve the most common problems faced on the production floor.
They Defy the Elements
One of the biggest enemies of a traditional brick pallet is moisture and sunlight.
- What happens with old pallets? Wood rots, warps, and splinters.
- How PAC® Pallets are different: They are 100% waterproof and UV resistant. This means they can be used in any weather condition without fear of cracking, deforming, or degrading over time.
They Are Built for Strength and Longevity
These pallets are designed for the intense, repetitive stress of brick manufacturing.
- What is the common failure? Pallets breaking under heavy loads or the stress of vibration.
- How PAC® Pallets solve this: They are engineered to be exceptionally strong and durable. This isn’t just a claim; the company offers different boards with service lives upto 10+ years .
They Improve Production Efficiency
A smooth workflow is essential for profitability.
- What slows down production? Difficult-to-handle pallets or time spent cleaning (and waiting for) them.
- How PAC® Pallets help: They are easy to clean and feature corner fillets for evenly thick edges, which allows for smooth handling. Some are even additionally sanded.
A Custom Pallet for Every Machine
PAC® Pallets recognize that not all manufacturing processes are the same. A pallet used on a simple vibrating table has different needs than one on a high-pressure vibro machine. PAC® offers specific solutions tailored to the machinery.
- Fibre Reinforced Board: Ideal for Top Press Hydro Machines and Vibrating Table Systems. Its composition includes cotton fibre for resilience.
- Metal Reinforced Board: Designed for imported Vibro Machines and Hydro Vibro Machines. This pallet, often used as a fly ash brick pallet, incorporates XLP metals for added rigidity.
- Steel Reinforced Board: The toughest option, built for Multi-Product Vibro Machines. It features a steel tube frame inside the composite material, making it suitable for all types of blocks and pavers.
The Real Revolution: Long-Term Economic Value
This is perhaps the most significant “how” of the PAC® revolution. Choosing a PAC® Pallet is not an expense; it’s a long-term investment.
While the upfront cost might be different from traditional options, the total cost of ownership is dramatically lower. A service life of up to 8 years means you buy far fewer pallets over the life of your machine.
Even more impressively, the pallets are recyclable, aligning with modern green initiatives. But the key economic benefit is the company’s 40% buyback replacement offer. This groundbreaking promise secures your investment and demonstrates the manufacturer’s confidence in their product.
In conclusion, PAC® Pallets revolutionize brick manufacturing by replacing a weak link with a strong, custom-engineered, and durable component.