As India’s construction sector continues to expand at an unprecedented pace, pressure on block manufacturers is intensifying. Higher output, tighter tolerances, and rising material costs mean that every element of the production line, even those traditionally seen as low-priority — is now under scrutiny.
One such component is the pallet.
Often overlooked, pallets play a critical role in shaping product quality, maintaining production continuity, and controlling long-term operational costs. As the industry shifts toward efficiency, reliability, and sustainability, heavy-duty PAC® Pallets are emerging as one of the most substantial — and quietly transformative — upgrades available to block producers today.
The Limitations of Traditional Pallets
Wooden and basic plastic pallets have long been used in block plants, largely because of their low upfront cost and wide availability. But their weaknesses are increasingly difficult to ignore:
- Cracking and deformation under vibration
- Moisture absorption during curing cycles
- Surface instability affecting block dimensions
- Frequent breakage leading to production downtime
- Short service life and repeated replacement cycles
In high-throughput environments, these weaknesses translate directly into higher rejection rates, inconsistent output, and avoidable operational losses.
With rising demand for concrete blocks, the production floor can no longer accommodate consumables that behave unpredictably.
PAC® Pallets: Engineered for Superior Performance
The PAC® Pallet is a Plastic Aluminum Composite board. It is manufactured from a highly engineered mix of Industrial Grade plastics (like PP, LDPE, & HDPE) , Aluminum Oxide, Fibres, and XLP metals.
Crucially for block manufacturers, each pallet is designed and moulded individually based on the specific machine type and customer requirement. This ensures optimal performance and better weight-holding capacity for consistent, high-quality solid block production.
Key Advantages for Block Manufacturers
- Longer Service Life: The most compelling factor is durability. Unlike Plywood (2-3 Years) or Blockboard (2-4 Years), PAC® boards have an estimated service life of 10+Years.
- Ultimate Resistance: These pallets are certified Water Proof, UV Resistant, Termite & Borer Resistant , and they Do not Crack, Deform or Degrade.
- Customization and Compatibility: Rajratan offers various thicknesses: 12, 18, 21, 25, and 30 MM. Their specialized boards cater to different machine types:
- FIBRE REINFORCED BOARD: Recommended for TOP PRESS HYDRO MACHINE and VIBRATING TABLE SYSTEM.
- METAL REINFORCED BOARD: Ideal for IMPORTED VIBRO MACHINE and HYDRO VIBRO MACHINE.
- STEEL REINFORCED BOARD: Best for high-capacity MULTI PRODUCT VIBRO MACHINE.
Composition of Reinforced Pallets
The superior performance is a direct result of their unique composition:
Board Type | Mix Plastic (Industrial Grade) | Aluminum Oxide | Other Key Component(s) | Density (GMS/CM³) |
FIBRE REINFORCED BOARD | 65% | 20% | Cotton Fibre: 15% | 1.08 |
METAL REINFORCED BOARD | 62% | 23% | XLP Metals: 15% | 1.13 |
STEEL REINFORCED BOARD | 62% | 23% | XLP Metals: 15% , Steel Tube Frame | 1.13 |
A Supply Footprint That Reflects Industry Trust
With 50 lakh+ pallets supplied and 4,000+ customers across 200+ Indian cities, PAC® Pallets have become a trusted choice for leading block and paver manufacturers. Esteemed players such as Apollo, HI-TECH, and NEPTUNE rely on them for consistent, large-scale operations.
This adoption isn’t driven by marketing — it’s driven by measurable improvements in production efficiency, rejection rates, and long-term cost savings.
A Strategic Upgrade, Not a Consumable
In an industry where material precision and production reliability determine profitability, pallets can no longer be treated as disposable consumables. The shift toward engineered pallets like PAC® reflects a broader trend in Indian construction: prioritising durability, sustainability, and predictable performance.
- Phone: 0731 4045302
- Mobile: +91 96857 27927
- Email: info@rajratan.in