In most brick and block manufacturing units, the pallet is treated as a consumable — used, replaced, and forgotten. It’s rarely credited for its role in shaping product quality or maintaining production efficiency. Yet, anyone who has faced a sudden pallet break mid-cycle, or seen warped pallets ruining brick dimensions, knows just how much this “background component” controls the entire operation.
At Rajratan Industries, that observation became a challenge: Can we build a pallet that doesn’t just survive, but performs flawlessly for years — without warping, cracking, or losing precision?
The result was the PAC® Pallet — a product engineered from the ground up to combine strength, stability, and longevity in one unified design.
Material Engineering: Where Durability Begins
A PAC® Pallet doesn’t rely on luck or low-cost fillers — it’s built on science.
At its core lies a carefully engineered blend of industrial-grade plastics (PP, LDPE, HDPE) combined with Aluminium Oxide, fibres, and XLP metals. This mixture is processed under precise heat and pressure conditions to create a dense, uniform composite — far superior to recycled or low-grade plastics.
This composite does three critical things better than any conventional material:
- Distributes load evenly, preventing surface deformation under the vibration and weight of wet bricks.
- Resists moisture absorption, meaning it won’t swell or weaken during humid or monsoon seasons.
- Maintains dimensional stability, even under heat, pressure, and repeated use — key to consistent brick quality.
The chemistry is intentional — every element serves a purpose, ensuring that PAC® Pallets don’t just endure, but stay consistent over thousands of production cycles.
Precision Moulding: Built for the Machine, Not the Market
Every PAC® Pallet is moulded individually, not mass-produced. This allows Rajratan to tailor the design for different types of brick and block machines — whether top-press hydro, vibro-press, or multi-product systems.
Each board undergoes a meticulous finishing process:
- Surfaces are sanded and levelled for perfect contact with moulds.
- Edge fillets reduce chipping during handling.
- Uniform thickness ensures even vibration transfer for better compaction.
This precision ensures that a PAC® Pallet isn’t just compatible with your equipment — it enhances how that equipment performs.
Reinforced for Real-World Demands
Factories aren’t gentle environments. Heat, dust, vibration, and heavy loads push materials to their limits daily. That’s why Rajratan developed three reinforcement levels, each designed for a different intensity of operation:
- Fibre Reinforced PAC® Pallet – Lightweight, efficient, and perfect for small to medium fly ash brick units.
- Metal Reinforced PAC® Pallet – The most popular variant; a balance of strength and flexibility for daily use in brick and block plants.
- Steel Reinforced PAC® Pallet – Built for extreme durability, featuring a 2.5–3 mm thick steel tube frame for the heaviest loads and longest lifespan — often exceeding 10 years of active use.
The reinforcement isn’t cosmetic — it’s what keeps the pallet from bending or cracking under thousands of loading cycles, while maintaining surface accuracy critical for block uniformity.
Performance You Can Measure
Numbers often tell the clearest story.
In lab and field tests, PAC® Pallets have consistently shown compressive strength of 5222 PSI and tensile strength of 11.89 N/mm² — benchmarks that outperform ordinary wooden or recycled plastic pallets by a wide margin.
But the true validation comes from real factories: lower rejection rates, fewer replacements, and smoother machine runs. Plants using PAC® Pallets report stable production even after years of use — a direct translation of engineering precision into business reliability.
A Circular Model That Pays Back
Durability is valuable. But what happens after a decade of service? Rajratan built sustainability into the model itself.
Through its 40% Buyback Replacement Programme, used PAC® Pallets are returned, reprocessed, and reborn into new products like planters, doors, or utility boards. It’s a circular system that closes the loop — rewarding customers and reducing environmental waste at the same time.
Each pallet is made from 100% industrial-grade recyclable materials, ensuring that even at end-of-life, it never ends up as landfill.
The Engineering Mindset Behind Every Pallet
The secret to PAC®’s longevity isn’t just in its material — it’s in its mindset. Rajratan’s engineering team approaches every pallet as a structural component, not a consumable. Each is tested, refined, and built for repeat performance.
The result? A pallet that stands up to India’s toughest factory floors and still delivers precision after years of service.
Know more about PAC® Pallet – Rajratan PAC® Pallet
- Phone: 0731 4045302
- Mobile: +91 96857 27927
- Email: info@rajratan.in